CVF-3000E-6P-Vacuum-cooler
  • CVF-3000E-6P-Vacuum-cooler

CVF-3000E-6P-Vacuum-cooler

CVF-3000E-6P Vegetable Vacuum Cooler: 3000kg/Batch for Leafy Greens
3000kg of leafy greens from 25°C down to 5°C in 30-40 minutes, inside a 24.75m³ vacuum chamber — in one batch. The **CVF-3000E-6P** is a large-capacity [vegetable vacuum cooler](https://www.vacuum-fresh.com/products/vacuum-precooler/) purpose-built for leafy green processing facilities. Oversized chamber with matched cooling capacity — no wasted capacity, no performance compromise.

Why a "Big Chamber, Matched Cooling" Design?

3000kg of lettuce takes up nearly twice the volume of 3000kg of root vegetables. Leafy greens are low-density, high-volume produce. You need the big chamber to hold them, but the actual heat load doesn't require the full cooling capacity of a standard 6-pallet system.

ParameterStandard 6-PalletCVF-3000E-6P (Matched Cooling)Difference
Chamber innerL7400×W1400×H2200L4200×W2500×H2200Wider, deeper chamber
Chamber volume~22.8 m³24.75 m³+8.5% volume
Cooling capacity178 kW172.8 kW−3% capacity
Batch capacity3000 kg3000 kgSame
Target produceGeneral fruits & vegLeafy greens focusedPrecision targeting

The logic is straightforward: Leafy greens take up space but their high moisture content and surface free water evaporate efficiently, delivering the required cooling effect with less installed capacity. So we built the chamber wider and deeper (24.75m³), matched the cooling to the actual thermal load (172.8kW), and eliminated the cost premium of an oversized refrigeration system.


Technical Specifications

ParameterValue
ModelCVF-3000E-6P
Batch capacity3000 kg (leafy greens baseline)
Chamber volume24.75 m³ (L4200×W2500×H2200)
Cooling capacity172.8 kW (148,600 kcal/h)
Ultimate vacuum≤600 Pa
Final temperature0~10°C
Cycle time30~40 min
Compressor power61.5 kW (BITZER screw)
Vacuum pump power22.5 kW (Leybold SV300×3)
Condenser3.7 kW evaporative
Total running power87.7 kW (running current 141A)
Max current197A (recommended breaker ≥300A)
Power supply380V / 50Hz / 3P
DimensionsL9800×W2800×H2500 mm
Weight15,500 kg

The 3000kg capacity is for leafy greens. Root vegetables and fruits can be loaded in higher weight per batch, but cycle times will differ — contact us for a produce-specific evaluation.


Core Components

ComponentBrandOriginQty
Refrigeration systemBITZERGermany1 set
Vacuum pumpsLeybold SV300Germany3 units
Evaporative condenserGuangdong, China1 set
Water vapor condenser (cold trap)YuanxianDongguan, China1 set
PLC controllerLSSouth Korea1 set
Touch screenWeinviewTaiwan, China1 set
Vacuum chamber (carbon steel Q235)YuanxianGuangdong, China1 set
Hydraulic doorGuangdong, China1 set
Pneumatic systemJIMYShanghai, China1 set

4-Tier Configuration Options

The CVF-3000-6P supports four configuration tiers, varying by compressor, vacuum pump, and condenser type:

TierCompressorVacuum PumpCondenserRecommended For
Tier 1BITZER screw Leybold EvaporativeExport / high-end domestic
Tier 2Hanbell screw Busch EvaporativeSE Asia export / mid-high end
Tier 3BITZER piston×2Dalutong×3Evaporative or water-cooledDomestic processing centers
Tier 4Copeland scroll×4Dalutong×3Air-cooledNo water source / budget priority

A separate CVF-3000W-6P water-cooled variant (double-row, 12m full length) is also available.


Key Advantages

AdvantageDetails
Purpose-built for leafy greensChamber geometry optimized for low-density, high-volume produce
Engineered, not guessed172.8kW cooling capacity verified by heat load calculation (172.3kW actual load, deviation <0.3%)
Global component sourcingBITZER compressor (Germany) + Leybold vacuum pump (Germany) + LS control (South Korea)
4-tier configurableOne chamber, four budget points — from premium import to value-oriented
Evaporative condenser efficiency15~20% higher efficiency than air-cooled — ideal for fixed-site installations with water access

How It Works

The CVF-3000-6P uses vacuum cooling technology. The vacuum pump system reduces chamber pressure below 600Pa. Water on the produce surface boils at low temperature, absorbing latent heat from the produce body and rapidly dropping its temperature.

The refrigeration system plays a critical role: The water vapor extracted from the chamber is drawn to the cold trap (evaporator), maintained at -10°C~-15°C by the BITZER compressor. Vapor condenses to liquid here, releasing ~2500kJ/kg of latent heat — which the refrigeration system transfers through its refrigerant cycle to the outdoor evaporative condenser. The vacuum pumps only handle non-condensable gases, so they operate with minimal moisture exposure — extending pump service life to tens of thousands of hours.

Engineering verification:

Sensible heat: Q_s = 3000 × 3.8 × (25-5) / (30×60) = 126.7 kW Latent heat (3-4% surface moisture): Q_l ≈ 126.7 × 0.36 = 45.6 kW Total load: Q_total = 126.7 + 45.6 = 172.3 kW Installed: 172.8 kW → deviation <0.3% 
Pump speed: Leybold SV300×3 = ~900 m³/h Pull-down to 600Pa: ~12-15 min → comfortable margin in 30-40 min cycle

Suitable Produce

CategoryPerformanceNotes
Leafy greens (lettuce, spinach, bok choy, kale)ExcellentOptimal for "big chamber, matched cooling"
Mushrooms (enoki, shiitake, oyster)ExcellentPorous structure cools even faster
Mixed vegetables (leafy greens dominant)GoodRoot veg may need +5-10 min
Fresh-cut flowersGoodRequires respiration-inhibition cycle tuning
Root vegetables / fruitsNot optimalStandard 6-pallet full-spec recommended

FAQ

Q1: Can it cool fruits and root vegetables?
A: It can, but this model's "big chamber, matched cooling" design is optimized for leafy greens. If your mix contains more than 30% non-leafy produce, we recommend evaluating a standard 6-pallet configuration.

Q2: No water source for evaporative condenser — what are the options?
A: You can select Tier 4 (Copeland scroll + air-cooled), but expect 15-20% lower energy efficiency. For sites with both water limitations and high electricity costs, we recommend a site survey before finalizing configuration.

Q3: What export certifications are available?
A: CE, CSA, BV, SGS, UL — all configurable. Cold media upgrade to R404A/R449A available. Tier 1 (BITZER+Leybold) and Tier 2 (Hanbell+Busch) component brands carry strong recognition in export markets.

Q4: What are the installation requirements?
A: 380V/50Hz/3P power (breaker ≥300A), foundation load capacity ≥20 tons, evaporative condenser needs circulating water (2-3 m³/day makeup), working clearance ≥2m around equipment, and a ≥25-ton crane for installation.


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